Product ideation
Start with your application, internal component layout and installation requirements. Build a clear mechanical brief together.
Our Verticals / EV charging
From your product concept.
To a production-ready housing.
Custom plastic EV charger housings and enclosures for brands and OEMs in India. Discuss smart socket housing development, tooling and injection moulding with Gold Coast Electricals.
Discuss your housing requirementPlastic housing and agreed mechanical components. Electronics, circuitry and charging functionality remain with your team.
Enclosure developmentConcept study
Custom enclosure development
Tooling & moulding review
OEM / ODM discussions
Project-specific production
Housing development capabilities
One housing brief.
Every stage considered.
A clear development scope connects the initial idea to the finished plastic part. Discuss the support your project needs across these six stages, whether you bring a new concept or an existing drawing.
Enclosure design
Review housing geometry, PCB supports, socket openings, cable entries and the visual identity of your product.
Mould development
Discuss design for moulding, tooling requirements, sample development and approval criteria before committing to production.
Plastic injection moulding
Define the polymer grade, finish, colour and production requirements for repeatable housing manufacture.
Fit & quality review
Agree dimensional, visual and mechanical fit checks against approved samples and the project specification.
Production & dispatch planning
Discuss batch quantities, protective packaging and dispatch milestones alongside the agreed manufacturing scope.
The application
Compact housings for smart EV charging sockets.
Develop an enclosure around your socket arrangement, control electronics and installation method. Share the intended residential, workplace or other charging application so the mechanical requirements can be reviewed.
Review your product briefCustomization scope
- 01Housing shape, dimensions & front-panel layout
- 02PCB supports, fastening & mounting features
- 03Socket openings, cable entries & indicator windows
- 04Gasket interfaces & sealing provisions
- 05Colour, texture & branding requirements
Materials & validation
Define the environment.
Then define the enclosure.
Material selection starts with the intended use. Discuss temperature, sunlight, moisture, impact, electrical insulation and finish requirements with our team.
Polymer grade, wall thickness and production requirements are agreed for the project. Any specified flame-retardant performance or ingress-protection target requires suitable material evidence and relevant validation.
A clear scope from the start.
Bring a finished drawing for a manufacturing review, or discuss the mechanical design support needed for a new concept.
- Housing development
- Mechanical design, tooling and moulding scope agreed after technical review.
- Your charging system
- Electronics, firmware, circuitry and charging functionality handled by your team.
From brief to production
From the first discussion.
Through to delivery.
Consultation & brief
Share the product concept, component layout, intended environment, expected quantities and launch requirements.
Design & planning
Review the enclosure geometry, assembly interfaces, material requirements and responsibilities of each team.
Tooling & samples
Agree the tooling scope, prototype or sample route, ownership terms and criteria for fit and finish approval.
Material & production
Confirm the selected polymer grade, approved design and production quantities before the manufacturing run.
Inspection & packaging
Review parts against the agreed checks and define protective packing suitable for handling and onward assembly.
Dispatch & coordination
Agree delivery milestones and batch requirements so housing supply aligns with your product assembly plan.
Minimum order quantities, tooling ownership, sample timelines, inspection requirements and production terms are confirmed after reviewing your project.
Project coordination & quality
Clear checkpoints. Fewer surprises.
Design decisions, sample approval and delivery requirements belong in the same plan. Define what needs to be checked, approved and supplied at each stage of your housing project.
Before tooling
Confirm component fit, assembly access, material requirements and the design baseline before tooling begins.
Before production
Agree sample approval, critical dimensions, visual finish and any project-specific validation requirements.
Before dispatch
Define batch quantities, handling protection, packaging and delivery milestones for your assembly schedule.
Before we begin
Your questions, answered.
Practical details for your EV charger housing project.
Do you supply complete EV chargers?
This vertical covers plastic housings and agreed mechanical components. Your team handles the circuitry, electronics, firmware and charging functionality.
Can we share our existing housing drawings?
Yes. Share your drawings or component layout, intended material, expected quantities and application. Our team will review the requirement and discuss the manufacturing scope.
Can we discuss a new enclosure design?
Yes. Bring your concept and internal component dimensions. We will review the design support required and agree the development scope before proceeding.
Can the enclosure carry our branding?
Colour, surface texture, label areas and branding requirements can be reviewed as part of the enclosure brief. Available options are confirmed for each project.
Can you support an IP-rated enclosure project?
Share your target rating and installation conditions. Sealing design, cable entries, assembly conditions and the testing required to validate the complete assembly must be agreed for the project.
What are the minimum quantity and tooling lead time?
MOQ, tooling cost and sample timelines are quoted after reviewing the design, material, tooling complexity and production volume.
Start a housing project
Tell us what you’re developing.
Share your application, approximate dimensions, expected quantities and target environment. Our team will review the enclosure requirement with you.
