EV charger housings
Mechanical enclosures for smart charging sockets, compact AC charging products and custom EV charging applications.
Socket openings · PCB mounting · Cable entries · Installation interfaces
Explore ev charger housings
DESIGN · TOOLING · MANUFACTURING
BLUE HORIZON ODM DIVISION
Custom plastic housing development for EV charging and electronic products.
Explore applicationsIllustrative product concepts
ONE DIVISION.
APPLICATION-LED DEVELOPMENT.
BLUE HORIZON / ODM
Blue Horizon — ODM Division brings custom plastic housing requirements into one development discussion: product definition, mechanical design, mould tooling, injection moulding and supply planning.
Choose the application closest to your product, then define the support your team needs. The mechanical brief determines the design deliverables, material requirements, validation route and production scope.
Our scope covers plastic housings and agreed mechanical components. Your team handles electronics, circuitry, firmware, acoustics and finished-product functionality. Responsibilities and deliverables are agreed for each project.
EXPLORE BY APPLICATION
Two application areas. A shared approach to enclosure development.
Electronic product housings
Plastic shells and enclosure components for speakers, mobile chargers, laptop power adapters and compact electronic devices.
Connector openings · Component supports · Shell joining · Surface finish
Explore electronic product housingsSHARED DEVELOPMENT CAPABILITIES
Define the support needed at each stage, with clear inputs and agreed deliverables.
Product definition
PROJECT INPUTS
Application, component layout, dimensions and expected quantities.
SCOPE TO AGREE
A defined mechanical brief and agreed development responsibilities.
Mechanical design
PROJECT INPUTS
CAD files or component dimensions, mounting and assembly requirements.
SCOPE TO AGREE
Review of geometry, clearances, interfaces and design for moulding.
Tooling development
PROJECT INPUTS
Reviewed geometry, material requirements and production expectations.
SCOPE TO AGREE
Tooling scope, ownership terms, sample route and approval criteria.
Injection moulding
PROJECT INPUTS
Agreed resin grade, colour, texture and approved part specification.
SCOPE TO AGREE
Production planning around the housing design and manufacturing requirements.
Inspection & supply
PROJECT INPUTS
Approved samples, inspection criteria, quantities and delivery needs.
SCOPE TO AGREE
Defined fit, dimensional and cosmetic checks, packaging and dispatch planning.
ENGINEERING STARTS WITH THE PRODUCT.
The application determines the enclosure requirements. Materials, geometry and validation need to be considered together.
| Material selection | Review ABS, polycarbonate or PC/ABS against the environment, finish and required performance evidence. |
|---|---|
| Fit & integration | Define component clearances, PCB supports, cable routes, connectors and mounting features. |
| Assembly & finish | Review fasteners, shell joining, service access, texture, colour and branding areas. |
| Validation requirements | Agree dimensional and fit checks and any required sealing, thermal or safety evidence. Ratings and certifications must be established for the specified design. |
START A PROJECT
BRING YOUR PRODUCT BRIEF.
Share your application, drawings or component layout, approximate dimensions, expected quantities and target timeline. Include material or performance requirements and the development support you need.